Automatic Nonwoven Doctor Cap Making Machine

Automatic nonwoven doctor cap making machine is designed for the documented fully automatic production of disposable surgical and doctor caps. Confirm the cap specification, nonwoven material, elastic format and required welding pattern before configuring the production line.

The WFBYSM automatic nonwoven doctor cap making machine is a fully integrated ultrasonic production line for disposable surgical caps and medical doctor caps. From raw-material feeding to folding, elastic welding, ultrasonic sealing, cutting, waste discharge and finished-product conveying, the production process is completed automatically. The finished caps are intended for medical, surgical, laboratory, research and other clean-environment applications.

Key Advantages

• Automatic integrated production from material feeding to folding, welding and cutting.
• Production speed of 80-160 pcs/min.
• Human-machine interface designed for one-operator control.
• Four ultrasonic welding systems provide stable, firm nonwoven bonding.
• Two welding roller sets support 1 mm and 4 mm elastic materials.
• Adjustable tension control helps maintain a neat finished cap.
• Automatic material-shortage detection stops idle machine operation.
• 1.9 m material conveyor supports flat, aligned and stable feeding.
• Automatic waste discharge and finished-product separation; waste can be controlled within 0-5 mm.
• Different doctor cap specifications can be produced by changing the mould.
• Welding pattern can be customized according to customer requirements.

Production Process

Nonwoven unwinding – tension control – elastic welding – material direction turning – folding and edge alignment – ultrasonic welding – cutting – automatic waste separation – finished cap conveying.

Technical Specifications

Customization

Doctor cap specifications can be changed by replacing the mould. Welding-tooth patterns can be customized according to customer requirements; customized gears are charged separately.

Delivery and After-Sales Support

• Delivery: within 25 working days after receipt of the down payment.
• Packaging: stretch-film wrapping.
• Warranty: one year for machine quality issues; damage caused by improper operation is excluded.
• After-sales service: lifetime service.

Search Applications

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Application Planning

The line is intended for disposable caps used in the medical, surgical, laboratory and clean-environment applications stated on this page. The listed 54.5 cm material width, mold-change capability and available welding-pattern customization should be reviewed with the required finished-cap format. A cap sample, drawing and raw-material details support accurate technical confirmation before order placement.

Configuration Selection

Selection should consider whether the required cap uses 1 mm or 4 mm elastic material, the planned cap specification and the desired welding pattern. The listed four ultrasonic systems, folding and waste-separation process form the documented production workflow. Any customized functions or gears should be confirmed against the buyer's actual product requirement and included in the final technical agreement.

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Before production, confirm the finished-cap dimensions, material-roll condition and delivery scope so the line can be prepared for the intended application.

Contact Sunlay Auto for technical confirmation.