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Wenzhou Shangzhelai Automation Equipment Co., Ltd.

Fully Automatic Disposable Nonwoven Bedding Set Production Line

产品详细信息

Machine Running Video | Disposable Nonwoven Hotel Bedding Production Equipment

The Fully Automatic Disposable Nonwoven Bedding Set Production Line is a complete manufacturing solution for four-piece disposable nonwoven bedding sets, including bed covers, bed sheets and pillowcases. The line comprises three dedicated machines: an automatic duvet cover folding machine, an automatic pillowcase folding machine and an automatic bed sheet folding machine. From roll feeding and cutting to folding and finished-product conveying, the production process is automated. Each machine can be connected to a packing machine for a continuous production and packing workflow.

Complete Line Configuration

  • 1 set automatic nonwoven duvet cover folding machine
  • 1 set automatic nonwoven pillowcase folding machine
  • 1 set automatic nonwoven bed sheet folding machine

Applications and Compatible Materials

The disposable bedding manufacturing line is intended for travel, hotel, medical and related applications. It is suitable for spunbond nonwoven fabric, SMS nonwoven fabric and laminated fabric.

Core Production Advantages

  • Servo motor drive combined with PLC control for accurate operation
  • Touchscreen adjustment of finished-product dimensions and folding parameters
  • Built-in production time statistics and counting functions
  • Roll-loading system with automatic material lifting and tension control
  • Stable welded frame with anti-rust treatment and stainless-steel exterior covering
  • Adjustable-speed finished-product conveyor with counting prompt
  • Stable output with neat, consistent folding
  • Chinese and English touchscreen operating interface

1. Automatic Nonwoven Duvet Cover Folding Machine

Model CZZDJ is designed for feeding, forming, cutting and folding disposable nonwoven duvet covers or bed covers. Longitudinal forming width and the three continuous horizontal half-folds are configured for the specified finished format.

模型CZZDJ
Open SizeWidth 100–220 cm; length 80–240 cm
Folded Size / MethodLongitudinal formed width ≤30 cm; three continuous horizontal half-folds
Raw Material RollRoll diameter ≤100 cm; effective width ≤240 cm
Core SizeStandard 3-inch paper core
Production Speed15–20 pcs/min
Total / Working PowerApprox. 18 kW / 9 kW
Power Supply380 V, 50 Hz
Air Supply0.6–0.8 MPa
Machine Dimensions18000 × 3000 × 2000 mm

2. Automatic Nonwoven Pillowcase Folding Machine

Model ZTZDJ produces disposable nonwoven pillowcases with longitudinal W folding and one or two transverse half-folds. Product size and folding settings can be adjusted from the touchscreen within the stated range.

模型ZTZDJ
Open SizeMain size 50 × 70 cm; range: width 50–70 cm × length 30–120 cm
Folding MethodLongitudinal W fold; transverse half-fold 1–2 times
Raw Material RollRoll diameter ≤100 cm; effective width ≤90 cm
Core SizeStandard 3-inch paper core
Production Speed50–60 pcs/min
Total / Working PowerApprox. 18 kW / 9 kW
Power Supply380 V, 50 Hz, three-phase five-wire
Air Supply0.6–0.8 MPa
Machine Dimensions6800 × 5820 × 2950 mm

3. Automatic Nonwoven Bed Sheet Folding Machine

Model CDZDJ is an automatic disposable bed sheet making and folding machine using longitudinal W folding and three horizontal half-folds. The bed sheet machine is supplied without an ultrasonic welding device and without a tape-cutting device.

模型CDZDJ
Open SizeWidth 60–240 cm; length 80–250 cm
Folding MethodLongitudinal W fold; three horizontal half-folds
Raw Material RollRoll diameter ≤100 cm; effective width ≤250 cm
Core SizeStandard 3-inch paper core
Production Speed60–80 m/min
Total / Working PowerApprox. 9 kW / 5 kW
Power Supply380 V, 50 Hz, three-phase five-wire
Air Supply0.6–0.8 MPa
Machine Dimensions14500 × 3000 × 2000 mm

Control, Folding and Conveying System

  • Air-expansion shaft and cylinder-assisted automatic roll loading
  • Magnetic-powder tension controller and brake for speed and tension control
  • Servo motors with high-precision synchronous-wheel transmission
  • 20 kHz high-power ultrasonic system and modular ultrasonic edge sealing; not fitted on the bed sheet machine
  • High-hardness die for tape cutting with a smooth, burr-free cut; not fitted on the bed sheet machine
  • Multi-rod longitudinal folding system
  • Servo roller transverse cutting with adjustable cutting length
  • HCFA PLC and HCFA servo motors
  • 16 kW static eliminator
  • HMI-adjustable horizontal folding parameters and layers; cutting-length accuracy ±1 mm
  • Adjustable-speed automatic conveyor for finished-product sorting

Optional Packing Connection and Customization

Each of the three machines can be connected to a packing machine. Finished-product sizes, folding parameters and production-line configuration can be adapted according to the customer’s product and factory requirements within the specifications stated above. The buyer prepares the required air compressor and air-storage tank.

Warranty and Technical Support

The equipment is manufactured according to the buyer’s technical requirements and includes a one-year quality warranty. The supplier is responsible for machine quality issues during the warranty period, while damage caused by improper operation is the buyer’s responsibility. Lifetime after-sales service is provided.

This fully automatic disposable nonwoven bedding line supports a clear, repeatable workflow for bedding set production. The fully automatic disposable nonwoven bedding configuration can be reviewed around the required folding, packing, and product format.

For buyers comparing a fully automatic disposable nonwoven bedding line, this configuration combines controlled folding, stable conveying and practical packing connection options. The fully automatic disposable nonwoven bedding line is suitable for repeatable hotel, travel and medical supply production. Its fully automatic disposable nonwoven bedding workflow helps operators maintain consistent output while keeping the stated machine specifications unchanged.