Fully Automatic Flat Face Mask Production

Fully automatic flat face mask making machine production line is designed for the documented 1+2 production of disposable three-layer flat masks. Confirm the required mask size, material arrangement and adult or children's earloop-welding format before the PMKZJ line is configured.

The PMKZJ fully automatic flat face mask making machine is an integrated 1+2 production line for manufacturing disposable flat masks. A servo and PLC intelligent control system coordinates nonwoven material feeding, three-layer lamination, ultrasonic sealing, nose-wire insertion, pleat forming, mask-body cutting, earloop welding and finished-mask discharge.

Finished Mask Applications

The line is suitable for producing disposable 3-ply flat face masks. The standard adult mask body size is 17.5 x 9.5 cm, while the mask body dimensions are adjustable. The earloop welding units can be configured for adult masks measuring 17.5 x 9.5 cm or children’s masks measuring 14.5 x 9.5 cm.

Core Production Advantages

• Integrated automatic workflow from nonwoven roll feeding to finished-mask discharge.
• Three-layer material lamination and ultrasonic sealing.
• Direct nose-wire feeding for straighter insertion and a flatter finished mask.
• Nose-wire tension control helps maintain consistent nose-strip length.
• Raw-material sensor stops the machine automatically when material is depleted.
• Material tension control and web-guiding correction support stable feeding.
• Four servo motor sets provide accurate adjustable length control.
• 15 kV static eliminator reduces static electricity on the nonwoven mask surface.
• Cooling fan near the ultrasonic horn helps reduce temperature and extend ultrasonic service life.

Automatic Production Process

Nonwoven roll feeding → three-layer lamination → ultrasonic pressing and sealing → nose-wire insertion → pleat forming → mask-body cutting → earloop welding → finished-mask discharge.

Technical Specifications

Machine Functions and Configuration

• Chrome-steel mask-body cutting device.
• Silicone-rubber traction rollers for wear resistance.
• Delta PLC touchscreen control.
• Nose-wire tension controller and direct nose-wire feeding device.
• Nonwoven raw-material sensor, material tension controller and web-guiding correction device.
• Chint electrical components.
• Servo-controlled adjustable mask length.

Customization and After-Sales Support

• Mask body dimensions can be adjusted according to production requirements.
• Earloop welding configuration supports the stated adult or children’s mask sizes.
• Lead time: 25 working days after receipt of the down payment.
• Packaging: stretch-film packing.
• Warranty: one-year quality warranty; damage caused by improper operation is excluded.
• Lifetime after-sales service.

Product Format Selection

The standard adult mask body is listed as 17.5 x 9.5 cm, while the earloop welding units can be configured for the stated adult or children's mask sizes. Since the mask-body dimensions are adjustable, buyers should provide the intended finished-mask specification and material structure for technical confirmation before order placement.

Production Planning

Discuss the desired output, nonwoven material rolls, nose-wire format and required finished-mask arrangement with the engineering team. This permits the documented feeding, lamination, ultrasonic sealing, pleat forming, cutting and earloop-welding process to be aligned with the buyer's production plan without changing the stated machine specifications.

Related Disposable Product Production Lines

For related disposable-product manufacturing processes, see the KN95 Face Mask Making Machine Production Line, Automatic Nonwoven Doctor Cap Making Machine, Full Servo Surgical Gown Machine, and Disposable Nonwoven Glove Making Machine.

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Provide a mask sample or drawing, expected output and required utilities when requesting the final production-line proposal.

Sunlay Auto can review the technical details before order confirmation.