Automatic ultrasonic quilting and laminating machine is designed for continuous nonwoven and textile processing where bonding, embossing, slitting and cutting are required in one production process. The FHYH configuration should be selected according to material type, width, weight and the finished-product requirements confirmed with the buyer.

Integrated Ultrasonic Quilting, Laminating and Cutting Solution

The FHYH ultrasonic quilting machine combines fabric lamination, embossed bonding, longitudinal slitting and cross cutting in one continuous production system. Ultrasonic thermal bonding creates firm, flat seams without needles, thread or pinholes, helping produce waterproof, breathable and durable laminated materials.

Automatic feeding, continuous roller embossing and automatic cutting provide stable operation and consistent product dimensions. Patterns and running speed can be adjusted, while embossing rollers can be customized according to the buyer’s finished-product design.

Key Advantages

• Integrated lamination, quilting, longitudinal slitting and cross cutting
• Adjustable production speed from 0-10 m/min
• Needle-free and thread-free ultrasonic bonding
• Clear, uniform embossing with firm sealing
• No needle holes and reduced risk of fiber leakage
• Automatic feeding and continuous roller pressing
• Available working widths from 1.6 m to 3.0 m
• Custom embossing patterns supported
• Suitable for wide and thick materials in continuous production
• Analog or digital ultrasonic generator options
• Manual or pneumatic welding-head adjustment options

Applications and Materials

Suitable for mattress panels, pet pads, quilts, bedspreads, mattress covers, pillow materials, sofa fabrics, garment materials and interior-decoration textiles. Compatible materials include spray-bonded wadding, meltblown material, glue-free cotton, nonwoven fabric, needle-punched cotton, synthetic leather, PU, PP, polyester and other chemical-fiber fabrics.

Technical Specifications

Configuration Options

Cross-Arranged or Vertical Welding Heads

Cross-arranged welding heads use an offset interlocking layout without gaps between adjacent heads. Compared with vertically aligned heads, this configuration provides deeper pressing, firmer bonding and smoother fabric feeding with fewer wrinkles. The heads do not collide or rub against each other, supporting long-duration processing of wide and thick materials.

Manual or Pneumatic Head Adjustment

Manual adjustment uses handwheels or screws for mechanical alignment, spacing and pressure setting. The pneumatic option uses cylinders for opening and closing with controlled air pressure. Pneumatic adjustment provides more uniform pressure, consistent embossing, reduced setup labor and compatibility with automated high-volume lines.

Analog or Digital Ultrasonic Generator

The analog generator uses knob adjustment and manual tuning. The digital generator provides DSP control, automatic frequency tracking, parameter recipe storage, constant-power control and fault-protection shutdown. Digital control is recommended where repeatable product quality and stable high-speed operation are required.

Material Unwinding Systems

Material racks can be customized. The quotation includes examples for standard rolls, extension supports, air-expansion shaft brackets and large material supports with edge-guiding devices for stabilizing fabric edges.

Customization and After-Sales Support

Working width, embossing pattern, generator type, welding-head arrangement, head adjustment method, cutter quantity and material support can be configured according to the buyer’s production requirements.

• Payment: 40% down payment; balance after acceptance and before delivery
• Price basis: EXW, excluding tax and freight
• Delivery: within 25 working days after receipt of down payment
• Packing: stretch-film packing
• Warranty: one year for machine quality issues; improper-operation damage is excluded
• After-sales service: lifetime service

Related Ultrasonic Fabric Processing Machines

For other ultrasonic fabric converting processes, see the 70 Series Ultrasonic Lace Sewing Machine, Automatic Ultrasonic Fabric Laminating and Embossing Machine, Automatic Ultrasonic Nonwoven Fabric Slitting and Cutting Machine, and Single and Double Head Ultrasonic Spot Welding Machines.

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