Fully servo sanitary pad production line is designed for the automatic manufacture of regular and winged sanitary pads. It combines material unwinding, core formation, SAP application, ADL placement, embossing, sealing, cutting, folding and finished-product conveying in one coordinated production process. The line is configured for products with an approximate 510 mm effective width and a stated output of up to 800 pieces per minute.

Product Structure and Applications

This fully servo high speed sanitary pad production line can be configured for winged sanitary pads with topsheet, optional ADL, absorbent core, PE backsheet, release paper, wrapper film, side seal and individual packaging; or for straight sanitary pads using the corresponding product structure. It is intended for hygiene-product manufacturers planning stable, high-speed production of disposable sanitary pads.

Fully Servo Sanitary Pad Production Line Technical Specifications

Fully Servo Sanitary Pad Production Line Key Features

• Distributed-motion, full-servo control system for synchronized high-speed operation.
• Automatic material splicing, web guiding and tension control for major raw materials.
• Core forming section with drum forming, SAP application and compression functions.
• Automatic rejection and alarm functions for selected material and product faults.
• Touchscreen operation with speed display, production counting and fault indication.
• Modular configuration for optional wing, individual wrapping and related process sections.
• Safety guarding, emergency-stop controls and maintenance access points.

Production Process

Raw-material unwinding -> core forming and SAP application -> absorbent-paper and ADL placement -> multi-layer lamination -> embossing and cutting -> product turning and folding -> wrapper application -> side sealing and individual packaging -> finished-product output.

Core Modules

The line includes raw-material unwinding systems for topsheet, absorbent paper, ADL, PE film, release paper and wrapper material; core-forming and SAP application modules; hot-melt adhesive application; embossing and sealing sections; servo cutting; product transfer and stacking equipment. Final product structure and optional functions are confirmed according to the required sanitary-pad format.

Configuration Planning

Material samples, product drawings, size range, packaging method and required optional functions should be confirmed before final configuration. This keeps the machine arrangement aligned with the intended sanitary-pad structure while retaining the documented production and utility requirements.

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Fully Servo Sanitary Pad Production Line Operating Conditions

The production line uses a 380 V, 50 Hz three-phase power supply and requires compressed air at 0.6-0.8 MPa. Its full-servo motion system coordinates the main process modules, while web guiding, material-splice monitoring, speed indication, counting and selected fault alarms support orderly operation. The final qualification rate depends on raw materials, product design, setup and operating conditions.

Material Handling and Forming Process

Major material stations are arranged for controlled unwinding and tension management. The absorbent core section combines drum forming, SAP dosing and compression before the product layers are laminated. Subsequent modules guide placement of ADL, films and release materials according to the selected sanitary-pad structure. Embossing, sealing and cutting are coordinated with product transfer to support stable finished-product handling.

Customization Scope

Regular and winged sanitary-pad formats, size arrangements, material layers, wrapper style and selected optional modules can be reviewed during technical confirmation. The equipment footprint and installed power are subject to the final approved arrangement. This fully servo sanitary pad production line is therefore planned around the buyer's target product rather than using unsupported assumptions.